Technical glasses: From carrier material to high-tech product.

Your applications and intended use: based on your ideas we will develop the optimal solution with refined, technical glasses of MICROS Optics. Using the latest technology and consequently implemented process optimization, we can offer you the most economical solution. We deliver the entire range of glass refinement as a single component or large series of uniformly tested quality.

We will take care of what is important: high resistance to acids, alkalis, organic substances and corrosive environment, high electrical resistance, enormously long-term robustness, transmission and reflection, scratch resistance and mechanical stability – just to mention a few things.

Performance list

Flat or float glasses – such as D263 T eco, Borofloat 33, Microfloat, Optifloat, Optiwhite – are manufactured today with a range of flatness and parallelism which are adequate for many technical applications in development and industry. That is why MICROS Optics offers, besides optically polished plano plates, also these glasses in available dimensions.

Anti-reflective coated plates or glasses, reflective plates or front surface mirrors as well as beam splitter plates are cut according to client-specific dimensions after the coating process.

Applications

  • in the entire industry for windows, inspection glasses, mirrors, beam splitters, safety glasses, reticles, gauges or for special functions in your systems

Materials

  • Thin glasses, floatglasses, borosilicate glasses, colour glasses, glass ceramics etc.

Dimensions

  • Thickness from 0.03 mm

Shapes

  • round, angular, elliptical, stepped or as per requirements

Our competences

  • Shaping by cutting, water jet cutting, sawing, drilling, grinding, CNC processing and bending
  • Surface treatment by etching and sandblasting
  • Screen and pad printing
  • Dielectric and metallic coatings
  • Micro-structuring on glass carrier (e.g. in chromium)
  • Hardening by thermal or chemical pre-tensioning
  • Laminating with film or adhesion with UV or silicon adhesive
  • Mounting and converting

Coatings

  • Anti-reflective coatings, mirror coatings, beamsplitter coatings, filter coatings, electrically conductive coatings (ITO) etc.
  • Refer to Optical coatings

Metrology

Mechanical processing

Our services:

Cutting/Separating

  • Coated and non-coated glasses with thickness up to 10 mm are cut  with CNC controlled glass cutting machines

Water jet cutting

  • Glasses are cut with water jet at large dimensions up to 120 mm thickness

Saw cutting

  • Different models of saws enable especially material conserving cutting technologies

CNC milling/drilling

  • Production of any external and internal contours: any radius, drill holes, longitudinal holes, ledges, pockets and slots

Grinding/Polishing

  • Dimensions of Ø or diagonals up to 1700 mm or 360 x 3200 mm; see also windows/plane plates

Laser processing

  • Micro-drilling (also stud holes), marking, lettering all glass and glass ceramics

Metrology

Thermal tempering / Chemical strengthering

As a result of thermal or chemical treatment glass plates turn into safety glass which possesses additional beneficial properties.

Thermal tempering

Design

  • The glass substrate is heated to a defined temperature and then allowed to cool rapidly in air; the glass surface develops compressive tension, resulting in tensile stress at the core of the glass (= annealed glass)

Properties as per

DIN EN 12150-1

  • High resistance to temperature changes
  • High resistance to flexural yield
  • High impact resistance
  • High resistance to scratches

  • In case of excessive stress the glass breaks into small pieces; this prevents the risk of injury to a large extent

Material

  • Floatglass, Borofloat glass, flat glass, colour glass (e.g. finger jointed heat absorbing filter)

Metrology

Chemical strengthering

Design

  • Ions are exchanged on the surface of the glass by a defined treatment in salt bath; this creates enormous compressive forces which improve the properties of strength of the glass

Properties

  • High resistance to temperature changes
  • High resistance flexural yield
  • High impact resistance
  • High resistance to scratches

  • This facilitates often the use of thinner glass thicknesses
  • Later printing or coating is possible

Material

  • Thin glass, floatglass, Borofloat glass, colour glass, optical glasses

Metrology

Anti-reflective glass plates

For many technical applications, MICROS Optics offers single-side and double-side anti-reflective glass plates. Disturbing surface reflections are eliminated to a great extent by interference optical coatings.

Optically polished plane and plane parallel plates with AR coatings; see Plano optics.

Application

  • In the entire industry for windows, inspection glasses or for special functions in your systems

Substrate material

  • Thin glass, floatglass, Borofloat

Dimensions

  • Thickness 1 to 6 mm
  • Cut as per client’s requirements: round, angular, elliptical...

Designs

  • Standard for the UV and VIS spectral range; other wavelengths on request

Adhesion

  • According to DIN ISO 9211-4; S 02

Abrasion resistance

  • According to DIN ISO 9211-4; S 03

Temperature resistance

  • Depending on the substrate material up to 300 °C

Metrology

Front surface mirrors

For many technical applications, MICROS Optics offers front surface mirrors with protected Aluminium as the reflective material. Besides, the protective layer reinforces the reflective properties of Aluminium. Light is reflected by the mirror coating directly. Occurrence of double images is thus avoided.

Optical polished mirrors; see Plano optics.

Application

  • In the entire industry for mirrors or for special functions in your systems

Substrate material

  • Thin glasses, Floatglass, Borofloat; other materials on request

Dimensions

  • Standard thickness 1 to 6 mm; other thicknesses on request
  • Cut as per client’s requirements: round, angular, elliptical ...

Designs

  • Standard for the UV, VIS and NIR spectral range; special wavelengths on request

Adhesion

  • According to DIN ISO 9211-4; S 02

Abrasion resistance

  • According to DIN ISO 9211-4; S 03

Temperature resistance

  • Depending on the substrate material up to 250 °C

Metrology

Beamsplitter plates

For many technical applications, MICROS Optics offers neutral beamsplitters on flat glasses.

Optically polished plane and plane parallel plates with beamsplitter coatings; see Plano optics.

Application

  • Beamsplitters disperse the light rays within the given light spectrum; corresponding signals or images are generated at different locations.

Standard designs

  • R/T = 30/70%, 50/50%, 70/30% for wavelength ranges 425-675 nm and 675-1000 nm
  • Rear surface with anti-reflective coating according to the wavelength range
  • Substrate  material Borofloat 33 in 1.1 mm thickness; see Products on stock
  • Other designs on request

Dimensions

  • Cut as per client’s requirements: round, angular, elliptical ...

Adhesion

  • According to DIN ISO 9211-4; S 02

Abrasion resistance

  • According to DIN ISO 9211-4; S 03

Temperature resistance

  • Depending on substrate material up to 300 °C

Metrology